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• Why Xytel : Modular construction

Xytel can design and construct a pilot plant or commercial scale unit that will allow you to manufacture bulk APIs and intermediates in accordance with cGMP and ICH Q7A guidelines. The trend in the construction of fine chemical, bulk pharmaceutical, and biopharm facilities is toward modularization. Xytel has almost 30 years of experience designing and constructing modular pilot plants and process units for various sectors of the chemical processing industries, including fine chemicals and pharmaceuticals.

Modular Construction - The advantages of modularization for these industries are numerous:

Schedule:

• Reduced construction schedule means being faster to market.
• Schedule is reduced by performing activities in parallel.
• Move IQ effort from the field to Xytel's facility reducing the project schedule further.
• Controlled environment eliminates disruption due to inclement weather.
• Successful FAT in Xytel's facility reduces commissioning and IQ/OQ schedule.
• Construction of modules is not constrained by permitting.

Labor :

• Moving labor hours to Xytel's facility reduces the peak manpower required at your site.
• Reduction in the number of on-site craft workers reduces the risk of a labor shortage.
• Xytel's expertise in modular design and construction yields a higher productivity than what is typically seen in the field.

Quality:

• Xytel will work with you to develop and successfully execute a Validation Plan for your fully automated pilot plant.
• Full checkout (FAT, IQ, etc.) means greater reliability when installed in the field.

Cost :

• Modular construction minimizes facility shutdowns thus maximizing your production time.
• The design of reactor and other systems can be easily standardized across your company.

Safety:

• Xytel is completely responsible for safety at its facility. There's no impact on the safety performance of your site.
• Performing work at grade is inherently safer.